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機器人焊接中的一些常見現象。

來源:www.hkydir.com | 發布時間:2021/9/14 11:18:40

機器人焊接中的一些常見現象。

我們常見的機器人焊接一般采用CO2氣體保護焊,焊接過程中的焊接缺陷一般包括焊接偏差、咬邊、氣孔等。具體分析如下:


(1)焊接偏差可能是由于焊接位置不正確或找焊槍時出現了問題。此時,考慮TCP(焊槍中心位置)是否準確,并進行調整。如果經常出現這種情況,需要檢查機器人各軸的零位,并重新校準進行校正。


(2)咬邊的發生可能是由于焊接參數選擇不當,焊槍角度或位置不正確。功率可以適當調整,改變焊接參數,調整焊槍姿態和焊槍與工件的相對位置。


(3)氣孔可能是由于氣體保護不良、工件底漆過厚或保護氣體干燥不足造成的,可通過相應調整進行處理。


(4)飛濺過大可能是由于焊接參數選擇不當、氣體成分或焊絲伸出長度過長。功率可以適當調節,改變焊接參數,氣體比例調節器可以調節混合氣體的比例和焊槍與工件的相對位置。


(5)焊縫末端冷卻后形成弧坑。編程時,在工作步驟中增加了埋弧的功能,可以填充。

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